Our client is a major automotive OEM with a strong reputation for manufacturing quality vehicles and components.
Our client was experiencing an average of 106,000 PPM in weekly defects during a long thread containment inspection. The Tier 2 supplier denied responsibility, and all defect findings were manually tracked on paper, limiting visibility and slowing response times.
MS Companies replaced the manual inspection process with a digital solution using MS Force and our proprietary Heat Map technology. We trained the workforce to capture and share defect images through the Heat Map and enabled real-time data transparency with MS Force, allowing immediate insight and accountability across all parties.
MS Force and Heat Map enabled faster root cause identification, real-time communication, and validated inspection efforts across the supply chain.
After failing two consecutive audits, a Tier 2 supplier turned to MS Companies for Quality Representation support. Within 20 business days, the advisor helped close 53 of 54 audit findings,
When a Tier 1 supplier faced back-to-back production crises, MS Companies’ on-site liaison stepped in to coordinate facilities, identify root causes, and keep assembly lines running.
Faced with an urgent workforce shortage, a Tier 1 automotive supplier partnered with MS Companies to deploy 528 temporary workers under the Crisis Labor Model.
